Five-Star Drying Heat Pump Promotes Energy-saving Economic Development with Core Technology

Five-Star Drying Heat Pump Promotes Energy-saving Economic Development with Core Technology

The process of material drying is a huge energy-consuming process. According to statistics, in most developed countries, the energy consumed for drying accounts for 7%-15% of the national total energy consumption, while the thermal efficiency is only 25%- 50%. This not only results in energy waste, but also affects the color, nutrition, flavor, and texture of some of the heat-sensitive materials (such as food and biological materials) that are dried. Therefore, how to achieve double breakthroughs in energy saving and thermal efficiency, and ensure the quality of materials in the drying process, has gradually become a difficult problem in the drying technology.


Five Star masters the core drying process

Drying technology is based on machinery as the main means, using the appropriate process and technical measures, artificially control the temperature, humidity and other factors, under the premise of not harming the quality of food, reduce the moisture content of grain, so that it reaches the national safe storage standards of drying technology.

Since 2009, China's air energy manufacturers formally involved in the development of heat pump dryers. It is an extension product of air heat pumps. High efficiency and energy saving are its outstanding advantages. It is understood that heat pump dryers use electric power to drive the fan to absorb the heat in the air and drive the compressor to do work, which can achieve the free heat of several degrees from the air to upgrade several times as much as the power consumption.

As the first dryer R&D enterprise, five-star R&D in this field is at the leading level. Among them, the automatic control system as a drying control system is a five-star proprietary technology, which is the core of the process that affects the success of drying.

With this technology, five-star heat pump dryers only need to spend a dollar of electricity, they can collect more than three times their own energy-consuming air from the air, and then the heat collected from the air heating the air in the drying room For drying items.


Heat pump dryer equipment obvious advantages without pollution

With regard to the current use of drying equipment in the country, many companies still rely on traditional drying methods such as diesel, coal, oil, and electricity, which cause serious energy consumption and pollution. In addition, the government’s emphasis on environmental protection in recent years does not allow companies to exchange economic benefits at the expense of the environment. Finding new energy alternatives is the fundamental way out.

Five-star heat pump dryer equipment pollution, just to meet this demand. Compared to the use of firewood, coal, and oil drying, five-star drying equipment has achieved environmental requirements such as less occupied space, unattended operation, high drying quality, and zero pollution, without increasing energy consumption or even reducing energy consumption. For companies using infrared drying, it is difficult to control the temperature and quality. Due to the excessive power consumption during the drying process, the load is too high and the heating tube often needs to be replaced.


And a 5P five-star heat pump dryer, 4.9 kilowatts of input power can replace 18 kilowatts of electric drying room. Completely solve the energy consumption problem on the device. The five-star heat pump dryer can achieve temperature, humidity, and drying time in the production line. The machine uses a high-temperature, high-humidity, two-speed fan to facilitate the design and implementation of complex drying processes, thereby improving quality and shortening drying time. In addition, a five-star heat pump dryer has a variety of functions at the same time, to adapt to the complex process requirements of low temperature dehumidification, high temperature drying, constant temperature and humidity, variable temperature and humidity, can achieve a flexible combination of drying methods, suitable for a variety of drying Dry objects.

In addition, when investigating most of the companies, it was discovered that many companies do indeed have the ability to produce heat pump dryers, but few companies can master the drying process. To this end, Five Stars sells its products and also delivers the best drying technology in order to dry out the best products. It is reported that five-star programming controller has been able to achieve automatic drying and remote control.


Drying process guarantees good economic benefits

Five-star dryers can also add value during the drying process, usually by increasing the drying grade of the drying product, increasing the pass rate and shortening the drying time.

Taking honeysuckle and drying as an example, using a five-star dryer to dry, a fifteen cubic meters of drying room to feed one thousand kilograms of honeysuckle, heat pump drying compared with the soil barn can be more than one product four Ten kilograms, according to the current difference, the value of 3,200 yuan, drying 10 times will be able to create more income 32,000 yuan, which is more convincing than the energy and temptation factors.

Good economic benefits benefit from the performance of the equipment. According to the inspection data, the five-star high-temperature heat pump is superior to the traditional method in terms of thermal efficiency, fuel consumption, and manual management costs. The relevant authoritative literature shows that the amount of heat required to remove 1 kg of water on average is 1.35 KW/kg, that is, 1161 Kcal/kg. From this calculation:



If, for example, a drying room that dries 4,000 kilograms of honeysuckle at one time is measured at a dehydration rate of 65%, then 2600 kilograms of water should be removed. The corresponding consumption criteria from the above table are:


Share to Sina Weibo If it is dried 100 times, then heat pump drying saves 252,000 yuan more than electricity in saving energy, saves 21.06 million yuan more than burning oil, and saves 65,000 yuan more than burning coal. Save 89,700 yuan. With this calculation, the cost of investing in a heat pump drying room can be recovered in less than a year.

At present, medical silicone hoses for medical and medical enterprises in Hainan are drying, intensive baking for tobacco companies in Guizhou, drying operations for Guangdong-flavored companies, drying systems for crab shells in Jiangsu, drying blankets for Tibetan companies, and glutinous, chili, and betel nuts from various provinces. Dried fruits such as dried fruit, preserved fruit, honeysuckle, medicinal materials, and noodles are all equipped with five-star heat pump drying equipment and have achieved good economic and social benefits.

Automation System

Nanjing Chinylion Metal Products Co., Ltd , https://www.clrack.com